Flow to Health

Microalgae deliver the protein of tomorrow. To unlock their full potential, precise gas control in the bioreactor is essential.

Proteins

How algae produce the proteins of the future

Protein-rich microalgae are widely regarded as one of the most promising approaches to sustainable food and feed sources — and for good reason. Algae such as spirulina and chlorella contain up to 70% protein and provide all essential amino acids.

To develop these proteins in a targeted way, microalgae are cultivated in small photobioreactors or laboratory fermenters. Here, growth conditions such as light, temperature, pH, and especially gas supply are critical.

Algen Kulturen Bild

The secret behind algae photosynthesis

In algae cultivation — for example, when producing protein-rich biomass — gas supply plays a central role, particularly CO₂ and air (oxygen):

  • Microalgae carry out photosynthesis, using CO₂ for biomass and protein synthesis.
  • The exchange of CO₂ and O₂ within a reactor significantly influences growth, metabolic rate, and product yield.

Mass flow meters and controllers are essential tools for precise gas flow measurement and control, as conventional mechanical flow meters are often too imprecise or sensitive to pressure and temperature changes.

Highly sensitive bioprocesses

Especially in highly sensitive bioprocesses — such as developing novel proteins from algae biomass or optimizing fermentation — the precision of gas flow directly determines yield and quality.

Gruene Algen Bilder

Giving algae the right breath

Precise CO₂ and O₂ control for maximum growth.

  • Controlling CO₂ supply for photosynthesis or aerobic processes in algae cultivation
  • Regulating air or O₂ supply to manage dissolved oxygen levels, ensuring optimal algae growth
  • Achieving homogeneity and reproducibility across batches through stable gas volumes

Gas handling in practice,
from petri dish to pilot reactor

Smart CO₂ control — efficient algae cultivation

In a biotech project focused on microalgae cultivation, researchers used Vögtlin red-y smart thermal mass flow meters and controllers to precisely monitor and regulate CO₂ flows in the bioreactor.

The result: reproducibly accurate measurements and improved process control compared to conventional flow indicators.

This applies to all biotechnological applications where:

  • Temperature and pressure fluctuations can affect gas flow
  • Gas volumes and concentrations need to be tightly controlled
  • Process data must be captured reliably and reproducibly
Inspection and monitoring of diatom production

Vögtlin instruments such as the red-y smart series, the red-y compact, and the d·flux multi-parameter mass flow meter and controller deliver exactly what demanding algae cultivation requires: precise flow control, fast response, and seamless digital integration.

This allows researchers in the lab to fine-tune CO₂ and O₂ supply, create reproducible conditions, and monitor the process with confidence.

We eliminate variance in your bioprocesses

Your free reproducibility screening is just one click away. Tell us about your current setup — our experts will get back to you within 48 hours.

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